ABOUT ROTO-iD

ABOUT ROTO-iD

ABOUT ROTO-iD

THE SIMPLE SOLUTION

ROTO-iD is a groundbreaking production management solution specifically engineered for the rotational moulding industry, harnessing the transformative capabilities of RFID (Radio-Frequency Identification) technology. ROTO-iD represents a paradigm shift in manufacturing operations, offering unrivalled efficiency, accuracy, and traceability throughout the production and product lifecycle.

 

ROTO-iD focuses on Post-Mould Production efficiencies via RFID technology. The “Track and Trace” functionality of RFID technology allows ROTO-iD to track production through the various post moulding processes.​

Post moulding process, such as assemblies, are divided up into workstations. At each workstation has a predetermined amount of work needs to be done to a product before it can move to the next workstation, similar to the concept of the assembly line.

 

ROTO-iD sets a new standard for production management in the rotational moulding industry, offering comprehensive solutions powered by RFID technology to drive efficiency, accuracy, and sustainability.

Features of ROTO-iD

  • Real-Time Production Tracking:

    Monitor the progress of production at each workstation in real-time.

  • Workstation Checklists:

    Create and manage checklists for tasks to be completed at each workstation.

  • Time Monitoring:

    Track the time a product spends at various workstations.

  • Comprehensive Product History:

    Record a complete history of each rotomoulded product, including:
    - Material batch number
    - Machine used for moulding
    - Operator responsible for moulding
    - Operators responsible for post-moulding assemblies
    - Defects during the assembly processes

Benefits of ROTO-iD

  • Work-in-Progress Tracking:

    Efficiently monitor ongoing production.

  • Inventory Management:

    Streamline inventory control.

  • Quicker Stock Take:

    Speed up stock-taking processes.

  • Supply Chain Visibility:

    Enhance visibility throughout the supply chain.

  • Quality Control:

    Reduce errors and improve quality control.

  • Process Optimization:

    Optimise production processes.

  • Product History Record:

    Maintain a detailed record of each product's history.

How ROTO-iD Works

ROTO-iD is a comprehensive three-component solution designed to streamline and enhance production management. It consists of ROTO-iD Tags, an RFID Reader, and ROTO-iD Software. The ROTO-iD Tags are attached to products, allowing for seamless tracking and data collection throughout the production process. The RFID Reader captures this data in real-time as products move through various workstations. Finally, the ROTO-iD Software integrates and analyses the collected information, providing detailed insights into production progress, inventory management, and quality control. This cohesive system ensures efficient monitoring and optimization of manufacturing operations.

ROTO-iD Tags (UHF)

ROTO-iD tags (UHF) are installed onto a rotomoulded product (post-mould) by means of Spin Welding.

ROTO-iD 2.0 - RFID Tag - ISO Front

RFID Reader

The operator then uses the RFID Reader to scan and link that physical product to preloaded product scheduled for production in the ROTO-iD Software.

Chainway C66 - Front

ROTO-iD Software

At each predetermined stage of the post-mould assembly process (called stations) the same tag is scanned by a staff member to update the ROTO-iD software with it’s new location in the production/assembly process.

Individual stations can be given work instructions as well as checklists to be completed before the product moves on to the next station.

The entire production process, from moulding to final assembly and testing can be monitored by staff members via the ROTO-iD software.

Roto ID Software Display

online DEMO

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